SIMAC: Real-Time Mining Monitoring Software
Unlock real-time insights and optimize your mining operations with SIMAC’s tailored dashboards and advanced monitoring capabilities.
Instant Insights & Quick Decision Making
Transforming Mine Operations with Real-Time Data
Mines have long struggled with slow communication and manual monitoring, causing delays, inefficiencies, and safety risks. SIMAC solves this by providing real-time data and custom dashboards, allowing operators and managers to track productivity, safety, and maintenance in one platform.
With faster decision-making, reduced downtime, and optimized performance, SIMAC replaces guesswork with data-driven insights for a safer, more efficient mine.
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YOUR Mine Data Control |
Stay ahead with real-time insights at your fingertips. Monitor, analyze, and optimize operations from one powerful platform.
The core enabler of
The HUB Family can be integrated into any Trackless Mining Machine regardless of OEM MAKE, MODEL or TYPE, whether it be Mechanical, Electric or Hydraulic controlled.
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Productivity Monitoring Made Simple
Unlocking Peak Performance with Real-Time Data
Mines have long struggled with outdated monitoring and manual reporting, causing delays, production losses, and safety risks. Critical data often reaches decision-makers too late, making it difficult to optimize operations. Tracking machine utilization and production output has traditionally required extensive manpower, slowing response times and reducing efficiency.
SIMAC solves these challenges with real-time data and intelligent dashboards, giving operators and managers instant visibility into mine productivity. By continuously tracking key metrics like tonnage moved, machine movement, and operational cycles, SIMAC enables faster decision-making, reduced downtime, and optimized fleet utilization, creating a safer and more efficient work environment.
Additional Productivity Features
Dispatch Messaging
Facilitate real-time communication between operators and dispatch for coordinated operations.
Tonnage Reporting
Accurately measure and report the amount of material moved.
Runtime / Utilization
Track machine operating hours versus idle time to enhance utilization rates.
Production Reporting
Generate detailed reports on production metrics to identify areas for improvement.
Movement Reporting
Monitor equipment movement to optimize routes and reduce idle time.
Digital Operator Checklists
Implement electronic checklists to ensure compliance with operational protocols.
Safety First with Smart Monitoring
Smart Safety Alerts to Reduce Risks
Mining environments present constant risks, from overspeeding vehicles to proximity hazards and unexpected machine failures. Traditional safety measures often react after an incident occurs, making it difficult to enforce safety compliance proactively. Without real-time data, operators and managers lack visibility into key safety events, increasing the likelihood of accidents.
SIMAC provides real-time tracking and automated alerts for critical safety incidents, allowing mines to prevent accidents before they happen. The system monitors overspeed events, proximity alerts, emergency stops, and CWS/PDS activations, giving operators instant visibility into safety risks. With detailed safety reports and live event tracking, mines can enforce compliance, reduce accidents, and create a safer working environment.
Additional Safety Features
Speed Brake Interlock
Automatically regulates vehicle speed to prevent runaway scenarios and ensure controlled braking.
CAS / TMM Level 9 Interface
Ensures compliance with Level 9 intervention controls to prevent vehicle-related incidents.
Fire Suppression Interface
Integrates with fire suppression systems to enable automatic response during fire emergencies.
Machine Functional Safety System
Monitors and manages critical machine safety functions to prevent system failures.
Driver Access Control
Restricts vehicle operation to authorized personnel, enhancing security and compliance.
Automatic Self Test
Continuously checks system functionality to ensure safety features are always active and operational.
Comprehensive Monitoring for Better Decisions
Reduce Downtime with Proactive Tracking
Mining operations depend on accurate, real-time data to track machine performance, operator efficiency, and overall productivity. Without a centralized monitoring system, managers rely on delayed, fragmented, or incomplete reports, making it difficult to detect inefficiencies and respond to issues before they escalate. These limitations can lead to unnecessary downtime, increased maintenance costs, and reduced output.
SIMAC provides real-time machine monitoring, giving operators and managers instant visibility into fleet performance, machine status, and operational trends. The system continuously collects and processes critical data, ensuring decision-makers have up-to-the-minute insights rather than outdated reports. With customizable dashboards, automated reports, and in-depth utilization tracking, mines can optimize resource allocation, improve equipment longevity, and reduce operational downtime, keeping operations efficient and safe.
Additional Monitoring Features
Tyre Pressure Monitoring
Continuously measures tyre pressure to reduce wear, prevent blowouts, and improve fuel efficiency.
Transmission Monitoring & Protection
Tracks gearbox performance and prevents failures by detecting abnormal conditions.
Black Box Recorder
Logs critical machine data, providing insights into operational history, safety events, and diagnostics.
Operational Exposure Monitoring
Detects and records environmental exposure levels, ensuring compliance with safety regulations.
Engine Monitoring & Protection
Monitors engine health by tracking temperature, pressure, and performance metrics to prevent breakdowns.
Comprehensive Monitoring for Better Decisions
Keeping Your Machines Running Longer
Unplanned equipment failures lead to costly downtime, expensive repairs, and safety risks. Many mines still rely on scheduled maintenance rather than real-time condition monitoring, meaning potential issues are often detected too late. Without instant visibility into fluid levels, brake wear, and system pressures, mines risk damaging equipment, reducing operational efficiency, and increasing maintenance costs. Unexpected breakdowns not only disrupt productivity but also increase the risk of secondary damage to critical components, leading to even higher repair expenses.
SIMAC changes the game by providing real-time maintenance insights, allowing teams to detect early warning signs, predict failures, and schedule proactive repairs before they cause major disruptions. With automated alerts and condition-based monitoring, mines can extend equipment lifespan, reduce unnecessary maintenance, and keep operations running smoothly.
Additional Maintenance Features
Pressures
Monitors hydraulic and system pressures to prevent failures and optimize performance.
Temperature Monitoring
Tracks engine, transmission, and component temperatures to avoid overheating.
Brake Wear Monitoring
Detects brake wear levels in real time, ensuring timely replacements and improved safety.
Fluid Levels
Continuously monitors fuel, oil, and coolant levels to prevent unexpected shutdowns.
Flow Rates
Measures fluid movement through systems to maintain optimal efficiency and prevent leaks.
Dashboards Built for Your Needs
Control Who Sees What with Tailored Dashboards
Every mine has unique operational needs, and SIMAC ensures the right people see the right data. Managers and overseers can set user permissions, customize dashboards, and control data access, ensuring that each team member has the information they need—nothing more, nothing less. This level of control enhances security and prevents data overload, allowing teams to focus on only the most relevant insights.
Custom dashboards provide real-time fleet comparisons, productivity shifts, and maintenance reports, allowing mines to analyze trends, optimize resources, and make data-driven decisions. With SIMAC Augmented Intelligence (AI), mines gain proactive insights that help predict maintenance needs, prevent downtime, and improve overall efficiency. By leveraging AI-driven analytics, mines can transition from reactive management to predictive planning, reducing unexpected failures and keeping operations running at peak performance.
Additional Dashboard Features
User Access Control
Assign data visibility based on roles to keep sensitive information secure.
Custom Dashboards
Display only the most relevant metrics for improved decision-making.
Fleet Comparisons
Analyze machine performance across different vehicles and operators.
Productivity Shift Reports
View real-time production trends for better resource planning.
Maintenance Tracking
Get instant insights into equipment health and upcoming service needs.
AI-Driven Insights
Use predictive analytics to prevent breakdowns and optimize operations.
Custom Dashboards & User Access
Seamless Integration Across Your Entire Fleet
Mining operations rely on a mix of machines from different OEMs, making data standardization and integration a major challenge. Without a unified system, managers struggle to collect, process, and analyze data efficiently across mixed fleets.
SIMAC eliminates this challenge by seamlessly integrating with any Trackless Mining Machine, regardless of make, model, or control system. The software collects, processes, and analyzes real-time data from machine sensors, providing operators and managers with detailed reports, predictive analytics, and actionable insights.
By leveraging Intelligence Amplification (IA), SIMAC continuously monitors equipment health, usage patterns, and past performance records, allowing mines to predict breakdowns before they happen and prevent costly downtime. This connected approach enhances decision-making, optimizes resource allocation, and keeps operations running efficiently.
Additional Connected Machine Features
Works with Any Machine
Seamlessly integrates with any Trackless Mining Machine, regardless of OEM.
Real-Time Equipment Insights
Captures live machine data to optimize performance and prevent failures.
Predictive Failure Detection
Uses historical trends and real-time monitoring to anticipate breakdowns.
Intelligence Amplification (IA)
Enhances decision-making with AI-powered analytics and recommendations.
Unified Data Platform
Collects and standardizes machine data for easy reporting and trend analysis.
Optimized Resource Allocation
Provides insights into machine utilization to reduce inefficiencies and downtime.
Power Smarter Decisions with SIMAC
Mining success relies on real-time data. SIMAC helps optimize performance, reduce risks, and drive smarter decisions with intelligent insights.